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Choosing the right drill bit;

For DIN 338 HSS drill bits, DIN 338 only defines the dimensions and geometry (jobber-length twist drill). It does not specify the steel grade. The difference between M2, M35, and M42 is the type of high-speed steel used to make the drill, which affects hardness, heat resistance, wear life, and cost.

Here's a comparison:

Property M2 HSS M35 HSS (5% Co) M42 HSS (8% Co)
Cobalt None 5% 8%
Hardness ~62–64 HRC ~64–66 HRC ~66–68 HRC
Heat resistance Good Very good Excellent
Wear resistance Good Very good Excellent
Toughness Highest Good Lower than M2
Cost £ ££ £££

M2 HSS

Best for:

  • Mild steel
  • Aluminium
  • Brass
  • Plastics
  • General workshop use

Advantages

  • Most economical
  • Tough and less likely to chip
  • Easy to sharpen

Limitations

  • Loses hardness sooner when drilling harder materials or at higher temperatures.

M35 (5% Cobalt)

Despite the name, M35 is still HSS—it simply contains about 5% cobalt.

Best for:

  • Stainless steel (304, 316)
  • Tool steel
  • Cast iron
  • Harder alloy steels

Advantages

  • Better red hardness (keeps its hardness when hot)
  • Longer tool life
  • More resistant to wear

For many engineering workshops, M35 offers the best balance of price and performance.


M42 (8% Cobalt)

M42 contains approximately 8% cobalt and a higher vanadium content than M35.

Best for:

  • Hardened steels
  • High-tensile alloys
  • Aerospace materials
  • Continuous production work
  • Tough stainless steels

Advantages

  • Highest heat resistance
  • Longest tool life
  • Maintains cutting edge under heavy loads

Disadvantages

  • Most expensive
  • Slightly more brittle than M2, so it benefits from rigid setups and correct feeds.

Which should you buy?

Choose M2 if:

  • You mostly drill mild steel and aluminium.
  • Cost is the priority.
  • It's for occasional or DIY use.

Choose M35 if:

  • You regularly drill stainless steel.
  • You want significantly longer life without a huge price increase.
  • It's for professional maintenance or fabrication work.

For most professionals, M35 is the "sweet spot."

Choose M42 if:

  • You drill hard alloys every day.
  • Downtime from changing drills is costly.
  • You're doing production or industrial work where maximum tool life justifies the higher price.

Typical applications

Material M2 M35 M42
Aluminium ✓✓✓ ✓✓
Mild steel ✓✓✓ ✓✓✓ ✓✓
Stainless steel ✓✓✓ ✓✓✓
Tool steel ✓✓ ✓✓✓
Hardened steel ✓✓
Titanium ✓✓✓

Bottom line

  • M2: Best value for general-purpose drilling.
  • M35: The best all-round choice for mixed materials, especially if you encounter stainless steel.
  • M42: Premium option for demanding industrial applications and difficult-to-machine alloys where extended tool life is the priority.

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